Design hardware and package a computer system to mount on industrial motors which monitors voltage, current, vibration, and temperatures. Analyze the that data, with a DSP, and detect trends to predict impending failures and allow maintenance without disrupting critical processes. Fitting the electronics into available space in a very compact pre-existing housing was a challenge. It also required careful layout to extract meaningful information from millivolt level signals from sensors, and at the same time safely measure voltages and large currents at 480 VAC.

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