This manual is a comprehensive source of service
information and specifications for MINI Cooper models from 2002 to 2006. This
manual includes new repair information for the convertible, the 2005 facelift
and coverage of the Cooper S models.
Models and engines covered:
- Cooper:
1.6 liter normally aspirated engine
- Cooper S:
1.6 liter supercharged engine
Transmissions covered:
- Cooper:
Manual 5-speed transmission (Midlands, Getrag)
- Cooper:
Automatic continuously variable transmission (CVT)
- Cooper S:
Manual 6-speed transmission (Getrag)
- Cooper S:
Automatic with Agitronic (Aisin)
Technical highlights:
- Procedures for everything from basic oil
change service to interpreting the malfunction indicator light (MIL). This
manual tells you what to do and how and when to do it.
- Engine and cylinder head service, including
camshaft timing chain setup and adjustment.
- Information for specific driveability
problems, including explanation of the engine management system and OBD II
diagnostic trouble codes (DTCs)
- Theory of operation and repair information
for the EMS2000 engine management system.
- Supercharger and intercooler information,
including component removal and replacement (Cooper S)
- Drivetrain maintenance, including
troubleshooting, adjustment and repair of clutch, gearshift linkage and
drive axles.
- Manual and automatic transmission removal,
installation, seal replacement and external service.
- System description and repair information
for Antilock Brakes (ABS), Automatic Stability Control (ASC) and Dynamic
Stability Control (DSC).
- Heating and air conditioning repair (IHKS /
IHKA), including component replacement.
- Body adjustments and repairs, including
sunroof and convertible.
- Wiring schematics and extensive electrical
component section specifying relay, control module and ground locations with
detailed illustrations and photos.
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